Mechanical Design Engineer

Responsibilities

• Lead end-to-end mechanical design of components, mechanisms, and structures from concept through production.
• Produce CAD models, engineering drawings, GD&T, tolerance analyses, and validation plans.
• Design systems capable of reliable performance under real-world loads and environmental conditions.
• Rapidly prototype using in-house tools and external vendors.
• Own the full iteration loop: CAD, fabrication, assembly, testing, and revision.
• Conduct failure analysis and implement design improvements based on test data.
• Design and integrate linkages, gears, motors, actuators, and high-load assemblies.
• Ensure mechanical systems function effectively within larger electro-mechanical systems.
• Develop and execute validation plans simulating real-world operating conditions.
• Identify failure modes and implement corrective design actions.
• Ensure designs meet safety, reliability, and performance requirements.
• Apply DFM/DFA principles from initial design stages.
• Collaborate with machinists, manufacturers, and suppliers to ensure precision and scalability.
• Support transition from prototype to low- and high-volume production.
• Source materials, components, and fabrication partners.
• Resolve supply chain and build challenges to maintain development velocity.
• Maintain engineering documentation, BOMs, revision control, and build procedures.
• Capture lessons learned to improve reliability, safety, and development speed.

Qualifications

• Bachelor's degree in Mechanical Engineering or related discipline.
• Proven hands-on experience designing mechanical hardware from concept through prototype and production.
• Strong CAD proficiency and working knowledge of GD&T and tolerance analysis.
• Experience designing for real-world loads, reliability, and manufacturability.
• Demonstrated ability to work independently in fast-paced, high-accountability environments.
• U.S. person status required to comply with ITAR regulations.

Benefits

• Competitive salary with opportunity for advancement.
• Health, dental, and vision insurance.
• 401(k) retirement plan.
• Paid time off and holidays.
• Professional development and training opportunities.
• Collaborative startup environment with cutting-edge hardware projects.

Certifications

Skills