Process Engineer - Fluid Catalytic Cracking

Responsibilities

• Conduct comprehensive performance reviews of existing FCC units, analyzing KPIs related to yield, operability, profitability, reliability, and process safety
• Provide hands-on technical support in implementing performance improvement initiatives with measurable results
• Lead benchmarking and best practices exchange workshops among Global Manufacturing facilities
• Deliver on-demand remote and field technical advisory support including troubleshooting, optimization, debottlenecking, revamp, and upgrade activities for FCC units
• Drive performance improvement programs that enhance process safety, optimize manufacturing costs, and increase FCC unit reliability and yield
• Develop and implement best practices and standards for FCC engineering and maintenance
• Provide expert technical support to project teams and contractors for FCC engineering and procurement activities
• Coordinate with other disciplines (mechanical, instrumentation, and electrical) to ensure optimal performance and integration of FCC equipment
• Conduct regular audits and inspections of FCC equipment to ensure compliance with safety, environmental, and quality regulations
• Evaluate and recommend new technologies and innovations for FCC improvement and optimization including catalyst developments and advanced control strategies
• Prepare and update technical documentation and reports for FCC engineering and operation
• Participate in business plan development and coordinate with stakeholders for capital investments in FCC facilities
• Facilitate technical knowledge exchange workshops with FCC process technology licensors and Global Manufacturing facilities
• Develop and deliver in-house technical training programs on FCC operations and optimization
• Participate in incident investigation activities concerning FCC process technologies as required

Qualifications

• Bachelor's degree in Chemical Engineering; advanced degree preferred
• Minimum 15 years of experience in refinery operations with at least 10 years hands-on experience in FCC operations and optimization
• Demonstrated ability to optimize FCC operations with specific examples of performance improvements achieved
• Comprehensive knowledge of FCC processes, equipment, and systems including regenerator operations, catalyst management, and product fractionation
• Deep understanding of FCC catalyst chemistry and selection criteria for various feedstocks
• Expertise in FCC troubleshooting including analysis of operational issues such as afterburn, catalyst circulation problems, and product quality deviations
• Proficiency in process simulation software specific to FCC modeling (Aspen HYSYS, KBC Petro-SIM)
• Strong knowledge of refinery economics and the impact of FCC performance on overall refinery profitability
• Familiarity with relevant industry standards and regulations (API, ASME) applicable to FCC units
• Excellent oral and written communication skills with ability to present technical reports to senior management
• Strong problem-solving and decision-making skills with ability to work independently and collaboratively
• Experience in mentoring junior engineers and operators in FCC operations and optimization techniques

Benefits

• Competitive tax-free salary
• Housing allowance or company-provided accommodation
• Transportation allowance
• Annual home airfare for employee and dependents
• End-of-service gratuity per Saudi labor law
• Medical and dental coverage for employee and dependents
• Children's education assistance

Skills